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The Model Railway Service
Tuesday, 08 April 2008
With over thirty years of experience in the market place, the rail sector is a core market for us,
but Scientifics is not just a technical service provider to the rail industry. Our services go far
wider than you might imagine.

Yes, Scientifics’ testing, monitoring and analysis services ensure the safe and cost effective
performance of plant, equipment and rolling stock. But we also apply our environmental and
occupational hygiene expertise to help guarantee the health of staff and the well being of the
environment.

One of the traditional services associated that we provide is oil condition monitoring. Whether
your equipment is mechanical or electrical the oil/fluid present can tell you a lot about its
performance and integrity. The potential savings available from a properly implemented CM
programme were highlighted as far back as 1988, when, in a study of maintenance practice in
UK industry, the DTI reported that companies who have implemented a CM programme on
their plant spend on average 25% less on maintenance of the plant than companies who have
no CM program. The condition-monitoring programme we provide includes project
management, quality testing, sophisticated Internet reporting packages with data trend
monitoring, and most importantly practical advice. We provide this expert service to many of
the UK train operating companies as well as manufacturers who require their plant and
machinery to be monitored.

Scientifics can also provide support for the railways’ infrastructure. We have a civil
engineering team that test and assess the structural integrity of buildings and tunnels across
the country. This might involve taking concrete core samples from existing structures and it
also means working alongside the maintenance and construction operators to analyse the
quality of the fresh concrete used in reinstatement and new-build work. We also have
specialists in paint technology, corrosion and optics (lenses, bulbs and LEDs) and can
provide advice and support for product development, facilities management and incident
investigation.

However, our services are not always in the traditional engineering and train operating side of
the rail business. A great deal of our work focuses on the people that run the railways,
customers, the public working alongside the network and the surrounding environment.
We can be asked to provide expert advice relating to anything from asbestos management
and occupational health, right the way through to how to comply with environmental laws and
incident investigation. Our teams work alongside our customers to help them manage and
maintain their depots and the facilities and plant that operates from their various bases
around the country. This might include anything from environmental consultancy to providing
a complete solution to manage the removal of asbestos from a building.

Customers also employ our services to ensure their staff works safely and in a healthy
environment. We provide occupational hygiene audits, ensuring employees are protected
from excessive noise and fumes, plus we carry out health & safety training. We carry out
regular checks on hand and arm vibration, fumes from solvents, paints and welding as well as
noise to ensure that employment rules are complied with. Our expert team works with a
variety of customers in the sector measuring air and water quality to ensure they comply with
industry and environmental legislation. For Network Rail we monitor forty sites across the UK
taking samples of drainage water and checking for PCBs as well as undertaking remediation
work on their land. At one major rail depot we have worked with the Network Rail team to
monitor the flow of effluent contaminated with oil flowing through the site and into a nearby
river. As a result we set up a low-tech green solution that filters the oil and effluent.

We cover the whole of the UK, providing one-off services, or bespoke packaged solutions
backed up by fully accredited laboratories. We are passionate about providing our customers
with answers that add value to their business. Our focus is always to deliver accurate, fast
and reliable data allowing customers to make the right decisions for their organisation. You
can find out more about these services by visiting our stand at Railtex 07 at ExCel in
London’s Docklands. We are on stand Q66. If you want to learn more about the show then
go to www.railtex.co.uk Call us on 0800 52 888 52 or visit www.scientifics.com.
 
The Future is Now
Tuesday, 08 April 2008
Train maintenance – the future may be closer than you know

Visualise, if you will, a rolling stock maintenance depot of the future. As you enter the depot manager’s office you observe that one wall is dedicated to a ‘virtual depot’ – a live view of the entire facility. Each vehicle is identified in a location, while inbound or outbound vehicle movements are shown in real time, along with the status of the derailer and signals controlling each movement.

All staff working within the depot are logged onto specific tasks on identified vehicles. Viewing of each function area on the virtual depot shows individuals logged to that area, while viewing of a particular vehicle will report the vehicle’s in-depot movements and all work undertaken by the depot.

The ‘jacking road’ shows a 6-car set in an elevated status undergoing a campaign bogie change, the overhead line is shown isolated and interlocked with the SMART Depot Protection System’s laser-based vehicle location detector. The multi-purpose bogie drop road shows the ‘bridge’ locked in a safe condition and a 4-car unit entering the depot, under the control of the ‘designated person’, for an undercar module replacement.

Outside the main depot building a 4-car unit is currently passing through the wash plant and a 6-car unit is under the control of a ‘mule’ within the wheel lathe building. An amber warning indicator flashes on-screen. Examination of the warning informs that the derailer being raised to protect the bogie drop road has taken longer than expected and a non-scheduled, preventative maintenance inspection should be undertaken.

Forward-thinking
People unaware of the latest advances in depot equipment may see this capability as being many years away. However, this is actually present-day capability. Forward-thinking companies are already installing this level of leading-edge depot equipment. Newly-built facilities for Siemens Transportation Systems at Northampton and Manchester are leading the way by employing these high-tech advances from Mechan Technology.

“With all the focus on modern vehicle design and infrastructure upgrades, plus penalties for late-running trains, more emphasis has rightly been placed on the efficiency of the networks,” comments Richard Carr, Business Development Director at Mechan. “Part of my job is to ensure that rail industry decision makers hear and read more about the new generation of vehicle maintenance depots and the significant advancements in efficiency offered by some of the latest depot equipment to hit the market.

“Just as the latest EMUs have become more efficient by distributing power and intelligence along the vehicle, modern depot equipment is following this very successful lead. While fundamental to the success of these systems, distributed intelligence alone is not the answer. Having an effective means to share the knowledge and pool the resource is what makes these systems special.”

Traditional standalone equipment, while still functioning in secure isolation independent of other activities, relays information back to the Mechan Depot Manager™ over a LONWorks industrial network. A multi-vehicle lifting system will have its own local network configuration for communication between each intelligent jack and, since each jack has its own intelligent capability, a small roving panel is all that is required to control and monitor the entire system. Feedback from the roving panel to the main network informs the Mechan Depot Manager™ of system status.

Mechan SMART™ Depot Personnel Protection panels, which not only protect personnel but report on areas requiring immediate or future attention, now provide unprecedented local control over vehicle movements by logging and reporting which vehicles and staff were present when and where.

When faults develop, accurate diagnosis is key to an efficient solution. To ensure the diagnosis is quick and accurate, local and remote diagnostic capabilities are embedded within the installations. Remote diagnostics allow system design engineers to evaluate the problem from Head Office, while liaising with local maintenance personnel to implement a solution.

“Depot equipment alone does not and will not create an efficiently run facility,” Richard Carr concludes. “The role of the depot manager and his team will always be the most important foundation stone to have in place. However, management deprived of up-to-date, accurate information may be prone to errors and inefficiencies. Premier league fleet maintenance facilities have this information and are gaining the edge. If you're not already planning to embrace this new capability, division 1 looms on the horizon.'
 
Equipping and protecting Siemens depots
Tuesday, 08 April 2008
A big winner from train fleet modernisation since the turn of the Millennium has been Siemens Transportation Systems. After gaining a toehold in the UK a decade ago with its Class 332 Heathrow Express stock, Siemens won a series of orders, mostly for Desiro units.

A developing trend towards manufacturer servicing at purpose-built depots accelerated in mid-2006 when Siemens opened traincare centres in Northampton and Manchester for Silverlink/Central Trains and First TransPennine Express, mirroring its depot in Southampton for South West Trains, completed in 2003.

Siemens holds long-term maintenance contracts for Desiros supplied to Silverlink/Central, TransPennine and SWT and is committed to stringent maintenance standards. The contracts demand high availability, with rapid daily servicing and equally efficient heavy maintenance, such as bogie changes inside two hours.

Sheffield-based heavy-lift specialist Mechan was selected to supply a 10-tonne scissor-type bogie drop for Southampton (Northam). Orders followed for Mechan drop systems at Manchester (Ardwick), where diesel Desiros may require underfloor engine removal, and Northampton (Kings Heath).

For these two locations Siemens specified Mechan’s ‘intelligent’ screw-jack bogie drops. This equipment requires half the depth of hydraulic drops, under 3 metres, giving substantial construction cost savings.

Accurate and manageable in operation with their high-tech control systems, these latest bogie drops bring further advantages. Design and operation of the pit floor are ingenious, with provision for forklifts and similar traffic to cross when the pit is not in use and creation of a safety barrier when it is.

To achieve security and safety at its Heathrow Express and Desiro traincare centres, Siemens also turned to Mechan, equipping all five UK depots with Mechan’s SMARTTM Depot Protection System. This flexible system uses datakeys programmed with user information to monitor and control all movements safely.

Having supplied lifting equipment to heavy industry since 1969, Mechan says rail is now a major customer. It is working hard to develop yet more specialist equipment for the rail industry and sophisticated control systems for their safe and effective operation.
 
Treasury Denies Tax Fraud Chaos
Tuesday, 08 April 2008
RAILTEX IN LONDON OFF TO A FLYING START
Staging the RAILTEX 07 exhibition in London has been widely welcomed by the railway industry. Well over 100 companies have already taken stand space at the show, scheduled for 20 to 22 February 2007 at ExCel London, in the UK capital's Docklands.

London's major rail projects big draw for suppliers
With an estimated price tag of £10 billion, Crossrail tops the list of long-term schemes to improve the capital's rail infrastructure. Its progress will be marked at RAILTEX 07 by the presence with a stand of the project's promoter, Cross London Rail Links Ltd. Other large-scale investments attracting exhibitors include continuing upgrades to the London Underground network, the £900 million East London Line scheme and the long-planned Thameslink project, currently progressing through parliamentary and public enquiry phases.

Also being further expanded is the Docklands Light Railway, which will play a key role in handling movements of spectators during the 2012 Olympic Games in London. Many other rail projects are also planned as the city prepares to host the games.
For more information visit http://www.railtex.co.uk
 
Network Rail launches new suite of contracts
Tuesday, 08 April 2008
Suppliers and contractors will find doing business with Network Rail is more straightforward and efficient with the implementation of a new suite of contracts. Starting from July, the contracts will provide more consistency and clarity on key issues as well as improved management of risks.

Network Rail spends over 4 billion GBP and lets tens of thousands of contracts every year, from the purchase of office stationery to complex multi-million pound agreements for major infrastructure projects. During development of the new contract suite Network Rail sought to learn from industry best practice.

Network Rail Director of Contracts and Procurement, Ian Sexton, said: Our aim was to bring our standard contracts in line with industry norms so that they are more recognisable and easier to understand and work with.

The final documents reflect a sensible allocation of risk between the parties and we hope that the change will save management time for us and our suppliers and contractors when setting up and managing contracts.

The contracts cover the purchase of goods and services in four relatively simple Network Rail bespoke contracts. Hire and operation of plant and equipment is covered by two forms of contract, one of which is based upon amendments to the Construction Plant-hire Association” and Rail Plant Association standard terms.

The new suite also includes two bespoke contracts for works of a simple content and seven contracts based on amendments to standard forms for use on major works. The selected standard forms chosen by Network Rail include: the Institution of Civil Engineers (ICE) Conditions of Contract, Measurement, Target Cost and Design and Construct versions; the Joint Contract Tribunal (JCT) Private with Quantities version; and the Institutions of Mechanical and Electrical Engineers Model Forms MF/1 and MF/2.
 
Hero driver of the Cumbrian rail crash speaks from hospital
Tuesday, 08 April 2008
The heroic driver of the Cumbrian rail crash has described the moment his Virgin Express careered off the tracks at 93mph.

Brave Iain Black, 46, was thrown out of his seat and lost consciousness after being projected onto the train’s ceiling, in the accident at Grayrigg, near Kendal. He came to within a few seconds, crawled back into his seat and applied the emergency break to the runaway train.

Mr Black, described as a hero by Virgin boss Richard Branson, told friends at Royal Preston Hospital: “I am so sorry somebody died. I did my best to stop but there was nothing I could do.”

In a brief statement, Mr Black, from Dumbarton, Scotland, whose girlfriend has been at his bedside since the crash, said: “I am obviously distraught that one person died in the accident and saddened about those who remain seriously ill and I wish them a speedy recovery.

“I am extremely grateful to all my friends, colleagues and employer for all their goodwill messages and support. Obviously I can’t say anything about the accident because of the ongoing investigation, but I am just glad that more people were not seriously injured.”

Mr Black, suffered a broken collar bone, neck injuries and cuts and bruises in the crash nine days ago.

An initial report into the crash found a set of faulty points were to blame.

Two cranes are set to lift the remaining carriages today.
 
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